Surgical Mask Manufacturing
Fully automated machines function as completing the entire operation in a single go. The raw materials are the 3 layers of polypropylene spun bond nonwoven fabric. The process starts with feeding the fabrics and placing them on top of each other. This is followed by folding in the middle which allows for expansion of the mask.
Along the way, the nose bar is placed. After this, the layers are passed through ultrasonic welding machines that weld along the borders and over the nose bar to keep it sealed. This provides a finished border and more efficient bacterial filtration. Through the process, the masks are individually cut according to the size required.
After this, the masks are collected and passed through ear loop welding attachment to give a complete face mask. The average production capacity of the machine can range up to 50 mask per minute with a human capital of at most 4 people.
3 Ply Folding

Both Ends Ultrasonic Welding

Cutting

Ear Loop Ultrasonic Welding
